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What are the technological characteristics of wire and cable manufacturing?

Writer:东莞忠佑电子有限公司Source:www.hisetec.com Date:2017-4-23 23:23
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1. Large length continuous stacking production mode
  Large-length continuous stacking combination of production methods, the impact of wire and cable production is global and control, which involves and affects:
  (1) production process and equipment layout
  Production workshop of various equipment must be reasonable according to the product requirements of the process emissions, so that the various stages of semi-finished products, followed by flow. Equipment configuration to consider the production efficiency of different production capacity balance, and some equipment may have to be configured two or more, in order to make the production capacity of the production line to balance. The rational selection of equipment and the layout of the production site must be based on product and production to balance the comprehensive consideration. (2) production organization and management
  Production organization and management must be scientific and reasonable, careful and accurate, strict and meticulous, the operator must be meticulously according to the requirements of the implementation process, any one part of the problem, will affect the smooth process, affecting product quality and delivery. Especially multi-core cable, a pair of pairs or basic unit length is short, or quality problems, then the entire cable will be length is not enough, resulting in scrapped. Conversely, if a unit is too long, it must be sawed to cause waste. (3) quality management
  Large length continuous stacking combination of production methods, so that any part of the production process, instantaneous problems, it will affect the quality of the entire cable. Quality defects occur in the inner layer, and there is no timely detection of the termination of production, then the greater the loss caused. Because the production of wire and cable is different from the assembly of the product, you can open the reload and replace the parts; wire and cable any part or process quality problems, this cable is almost irreversible and make up. After the deal is very negative, not a short cut is to deal with, or scrapped the entire cable. It can not be disassembled.
  The quality of wire and cable management, must run through the entire production process. Quality management inspection departments to the entire production process tour inspection, operator self-test, the next process mutual inspection, which is to ensure product quality and improve the economic benefits of an important guarantee and means.
  2. Production of many categories, large material flow
  Wire and cable manufacturing involves a wide range of processes, from non-ferrous metal smelting and pressure processing, to plastics, rubber, paint and other chemical technology; fiber materials, wrapping, weaving and other textile technology, metal materials and metal strip The longitudinal package, welding metal forming process and so on.
  Wire and cable manufacturing used in a variety of materials, not only the type, variety, specifications, and the number of large. Therefore, the amount of various materials, spare parts, batch cycle and batch must be approved. At the same time, the decomposition of waste disposal, recycling, recycling and waste disposal, as an important part of management, good material quota management, attention to conservation work.
  Wire and cable production, from raw materials and a variety of auxiliary materials into and out of storage, the process of semi-finished products to the flow of products to the storage, factory, material flow, must be reasonable layout, dynamic management.
  3. Special equipment and more
  The use of wire and cable manufacturing with the characteristics of the industry's special production equipment to meet the cable product structure, performance requirements, to meet the large length of continuous and as high as possible production requirements, thus forming a cable manufacturing special equipment series. Such as extruder series, cable machine series, stranding machine series, around the package machine series.
  Wire and cable manufacturing process and the development of special equipment are closely related to each other to promote. New technology requirements, to promote the emergence and development of new special equipment; in turn, the development of new special equipment, but also improve the promotion of new technology promotion and application. Such as drawing, annealing, extrusion line; physical foam production lines and other special equipment to promote the wire and cable manufacturing process development and improve the cable to improve product quality and production efficiency.

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